The design of this sixstep automatic transmission is standard, except for presence of range of the. Zf valve body manual zf valve body manual as recognized, adventure as with ease as experience virtually lesson, amusement, as capably as bargain can be gotten by just checking out a book zf valve body manual with it is not directly done, you could say yes even more on the subject of this life, more or less the world. Zf 6hp series transmission separator plates incorporate a black silicon sealant bead to bond upper and lower valve body sections together and should be replaced with every rebuild. Zf 6hp26 6hp26x valve body sleeve connector seal kit 6 piece auto transmission. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. The plates are not specific by transmission model, but rather by valve body code and also by the stamped number. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Currently they have the 6hp19, the 6hp19fl and in other words, the computer for the transmission is mounted onto the valve body and is submerged in fla, the 6hp26 and 6hp26a61, the 6hp32 and 32a. Mar 06, 2015 the 6hp1921 and the 6hp262832 adapters are different in their height. Information about rebuild transmission zf 6hp19 09l. This manual covers the procedure for repairing the complete transmission.
This procedure is quite involved and should take a little over an hour to complete so please do not omit it. Zf 6hp19 6hp21 valve body to case sleeve seal kit mechatronic kit 6pcs for bmw. Jan 10, 2016 how a pressure washer unloader valve works with cutaway view duration. Within both vintages, there is an m version for the manual valve and an e solenoid. This sonnax kit is very easy to install, everything is in the papers step by step. Sie topangebote fur sonnax zip kit valve body rebuild 6r60 6r80 zf6hp19. Install zip kit parts as shown on diagram of separate. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. The e version uses a solenoid to position the manual. Zf valve body manual zf valve body manual as recognized, adventure as with ease as experience virtually lesson, amusement, as capably as bargain can be gotten by just checking out a book zf valve body manual with it is not directly done, you could say yes. The entire disassembly and assembly procedure is described in chronological order.
Transmission repair manuals cvt re0f09a jf010e download. The solenoids in the zf 6hp are practically a consumable if the mileage exceeds 150 thousand km. Showing the location of small parts, installing new solenoids and installing the computer. This item zf6hp19 zf6hp26 zf6hp32 transmission valve body separator plate by sonnax cuque 1068298044 transmission shift control solenoid valve, gearbox solenoid valve for 6hp19 zf6hp26 zf6hp engine ford x3 x5 a6 a8 q7. Zf 5hp19 transmission repair manual pdf online download. Thereby the excellent economy of fuel was provided, and the transmission differed in durability and maintainability. After gaining additional gear ratios only with additional components, this time the number of components has to decrease for the first time in spite of the necessity of even more ratios. Insure the correct pum p suction adapter is installed. How a pressure washer unloader valve works with cutaway view duration. Hey guys, heres part 2 of the diy sequence of refilling your trans with fluid which is resetting and relearning the adaptions. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Cuque 1068298044 transmission shift control solenoid valve. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional. Transmission repair manuals cvt re0f09a jf010e, diagrams, guides, tips and free download pdf instructions.
View recommended parts for quality repairs of common transmission problems easily. Use the zf6 valve body separator plate application chart to determine which plate is required. Generation 1 6hp19, 6hp26, 6hp32 generation 2 6hp21, 6hp28, 6hp34 major differences. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Every driver is different and uses there vehicle in a different way, some race, some tow, some cruise, some just like performance. Products 1 10 of 10 zf6hp19 6hp26 6hp32 valve body separator plate with. Transmission repair manuals aw 45043le, diagrams, guides, tips and free download pdf instructions. Sonnax zip kit zf66r60zip targets the root cause of multiple complaints by. The type plate is located on the main housing of the transmission. Mechatronic and valve body are only available as complete servicemechatronic. We have the zf 6hp19 valve body, demounted from the bmw z4 roadster coupe 2. Zf 6hp valve body separator plates now available, aftermarket valve body separator plates to suit both gen1 and gen2 zf 6hp series transmissions. Level 10 audivw pts bulletproof valvebody 4hp19,5hp19,5hp24.
This protocol insures that the customer gets the highest quality product each and every time. The 6hp is the first transmission designed according to zf s new paradigm. Zf 6hp19 6hp28 transmission failures due to bad valve body. The 6hp1921 and the 6hp262832 adapters are different in their height. Valve components differ between generation 1 zf6hp19, zf6hp26, zf6hp32, ford 6r60, 6r75. M version utilizes a standard design manual valve configuration. These transmissions appear to have a high amount of failures due to valve body failures. Repairs to this transmission must be carried out by persons trained by zf getriebe gmbh. It applies to all bmw, jaguar, bentley, rolls royce, maserati, audi and others with zf 6hp26, 6hp19, 6hp28 in this post i will be explaining why you have transmission issues like.
Every level 10 valvebody is custom assembled just for your application. Strong thumps at engine start problems with torque converter lockup premature on and off disassembling. Zf 6hp19a pdf book manual free download download zf 6hp19a. Transmission repair manuals zf 6hp19 09l rebuild instructions. What you are supposed to know about your zf6hp26, 6hp19, 6hp28 and similar ford transmissions. Released as the 6hp26 in 2000, it was the first sixspeed automatic transmission in a production passenger car.
Toyota a240l, a241e, a243l transmission service and repair manual. Sonnax valve body diagram for 6r60, 6r80, zf6hp19, zf6hp26, zf6hp32 units. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Zf 6hp19, 6hp26, 6hp32 functional descriptions automatic. Zf suggests this be replaced on every valve body rr. The interior of the valve body should be cleaned in the. Fairly easy to install with some mechanical knowledge and basic tools. Everything about your zf 6hp26, 6hp19, 6hp28 transmission. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. This item zf6hp26 zf6hp19 zf6hp32 solenoid kit 7 piece cuque 1068298044 transmission shift control solenoid valve, gearbox solenoid valve for 6hp19 zf6hp26 zf6hp engine ford x3 x5 a6 a8 q7 auto trans valve body solenoid kit for bmw audi jaguar range rover volkswagen zf. These units are notorious for several complaints, the most common being.
Zf 6 hp 19, 6 hp26, 6 hp32 is a dataware system of diagnostics, repair and technical service. Transmission repair manuals zf 6hp21, diagrams, guides, tips and free download pdf instructions. Mechatronic module solenoid firing sequence valve bodies. The overall seal heights on these vary depending on application. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Zf 5hp19 transmission repair manual pdf free online. Cautions technical tips zf6hp212834 generation 2 zip kit. Detent cables manual transtransfer case kit manual transmission parts. Click here to view pdf if the tech resource does not appear below. Mechatronic and valve body are only available as complete service mechatronic.
The zf 6hp26 was the first sixspeed automatc transmission in a production passenger car. Zf 6 hp 19, 6 hp26, 6 hp32 repair manual, which is the most comprehensive repair coverage for gearboxes, now offers a huge multiuser capability for computer networks. This is a combination of a transmission control module and valve body configured as one unit. Zf6hp19 zf6hp26 zf6hp32 transmission valve body separator. All disassembly and reassembly work should be carried out in the order described. There is no such thing as one size fits all when it comes to transmission parts like valve bodies, and dont let anyone tell you different. We have the catalog zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf in stock and it is possible to order and buy it now. The zf 6 has two significant generations, the 20022005, zf 6hp19, 26, 32 and the 2006 to current 6hp21, 28, 34. Information about rebuild transmission zf 6hp19 09l the design of this sixstep automatic transmission is standard, except for presence of range of the converter more than six. All pdf zf 6hp19 zf 6hp26 zf 6hp32 repair manual products 1 10 of 10 zf6hp19 6hp26 6hp32 valve body. Zf 6hp19 6hp28 transmission failures due to bad valve. Sonnax valve body diagram sonnax vacuum test point locations generation 1 sonnax vacuum test point locations generation 2 tools catalogue for this transmission. Zf 6hp19, 6hp26, 6hp32, download or order delivery for 55 only.
Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions. Fluid capacity and type, valve body and solenoids charts. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions.
This is a completely rebuilt valve body for the zf 6hp series of transmissions. Volkswagen and audi cars use a 6 speed transmission on many newer models. The zf 6 has two significant generations, the 20022005, zf 6hp 19, 26, 32 and the 2006 to current 6hp21, 28, 34. Each revmax valve body has a predetermined protocol that is followed for each valve body type. Bmw mechatronic solenoid kit 6hp19 6hp26 zf 1068298044. This is what makes a revmax zf 6hp valve body superior to the rest. Valve body and mechatronic service zf 6hp1926 aw tr60sn09d automatic choice bristol u. Please, have the position number and model number prepared when you call. We remove the electronic board with the selector position sensor, remove the solenoids and disassemle the valve body itself.
Zf 6hp19, zf 6hp26, zf 6hp32 repair manual manuals. Checking solenoids we took the parts of the valve body to the sink and in the meantime, we proceed to check the solenoids. The electronic product zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf is dealers software which contains full detailed information. The repairing of this transmission is only allowed to persons with specific training from zf getriebe gmbh. Zf 6hp19, zf 6hp26, zf 6hp32 automatic transmission service manual, repair manual. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Oem zf 6hp19 6hp21 valve body vb sleeves connector adapter. This is a critical component to restoring the shift quality. Zf 6hp19a automatic transmission spare parts catalog. Sonnax zip kit valve body rebuild 6r60 6r80 zf6hp19 zf6hp26. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. Nov 07, 2015 in this video, i overhaul the 6hp19 valvebody.
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